Analysis of factors influencing dry sliding wear behaviour of laser remelted plasma sprayed mo coating using response surface methodology

S. S. Manjunatha, M. Manjaiah, S. Basavarajappa

Research output: Contribution to journalArticle

Abstract

Plasma spraying is a process widely used to fabricate wear resistant coatings. However, various problems are associated with plasma spraying out of which poor bonding strength between the coating and the substrate and the high porosity in the as sprayed coatings are of major concern. In order to eliminate these problems and enhance wear performance, the laser remelting process has been used. The laser remelting of plasma sprayed Mo coatings alters the wear mechanism and improves the wear resistance. The wear mechanism and wear volume loss depend on the applied load, sliding speed and sliding distance. Hence, an effort has been made to investigate the effect of process parameters on volume loss using Response Surface Methodology (RSM) based mathematical models. The experiments were planned as per Central Composite Design (CCD). The investigations revealed that the applied load was the most dominant factor affecting the volume loss of the coating. The sliding speed, sliding distance and interaction effects were considered as the next important parameters influencing the volume loss. The investigation also reveals that, the wear volume loss depends on two wear mechanisms, one being the formations of grooves along surface tribo films and other being fracture of splats with delamination of the coating.

Original languageEnglish
Pages (from-to)217-225
Number of pages9
JournalArchives of Metallurgy and Materials
Volume63
Issue number1
DOIs
Publication statusPublished - 01-01-2018

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Sprayed coatings
Wear of materials
Plasmas
Lasers
Coatings
Remelting
Plasma spraying
Delamination
Wear resistance
Porosity
Mathematical models
Composite materials
Substrates

All Science Journal Classification (ASJC) codes

  • Metals and Alloys

Cite this

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Analysis of factors influencing dry sliding wear behaviour of laser remelted plasma sprayed mo coating using response surface methodology. / Manjunatha, S. S.; Manjaiah, M.; Basavarajappa, S.

In: Archives of Metallurgy and Materials, Vol. 63, No. 1, 01.01.2018, p. 217-225.

Research output: Contribution to journalArticle

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