Electrochemical deburring of Al6082 using NaCl electrolyte

An exploratory study

Satisha Prabhu, Abhishek Kumar, Vishvesh J. Badheka

Research output: Chapter in Book/Report/Conference proceedingChapter

Abstract

Often burrs are termed as perennial thorns, real productivity killers and production engineer’s headache. These burrs are the thin ridges, projections, loose metal pieces that develop during production operation like turning, milling, drilling, sheet metal operations, etc. Workman injury, short circuits, and assembly problems were reported while handling parts with burrs during machining. In hydraulic and pneumatic systems burrs and metal pieces can alter the flow conditions, which may result into catastrophic failure. In the absence of standardized procedure and adequate standards for removal of burrs of various shapes, dimensions, and properties, electrochemical deburring (ECD) method is considered as an alternate method. In particular, deburring of internal geometry is more difficult, ECD has proved to be beneficial and inexpensive. Therefore, in automation and high-efficiency processes of deburring cross holes, development of ECD is considered to be of prime importance. The present research uses Sodium chloride (NaCl) as a neutral electrolyte for the deburring Al6082 specimen. The performance is evaluated by varying input parameters such as Current applied, concentration, current density, time, etc. Machining characteristics are analyzed and reported.

Original languageEnglish
Title of host publicationAdvances in Intelligent Systems and Computing
PublisherSpringer Verlag
Pages445-457
Number of pages13
DOIs
Publication statusPublished - 01-01-2019
Externally publishedYes

Publication series

NameAdvances in Intelligent Systems and Computing
Volume757
ISSN (Print)2194-5357

Fingerprint

Deburring
Electrolytes
Machining
Milling (machining)
Sodium chloride
Sheet metal
Metals
Electrochemical properties
Short circuit currents
Pneumatics
Drilling
Current density
Automation
Productivity
Hydraulics
Engineers
Geometry

All Science Journal Classification (ASJC) codes

  • Control and Systems Engineering
  • Computer Science(all)

Cite this

Prabhu, S., Kumar, A., & Badheka, V. J. (2019). Electrochemical deburring of Al6082 using NaCl electrolyte: An exploratory study. In Advances in Intelligent Systems and Computing (pp. 445-457). (Advances in Intelligent Systems and Computing; Vol. 757). Springer Verlag. https://doi.org/10.1007/978-981-13-1966-2_40
Prabhu, Satisha ; Kumar, Abhishek ; Badheka, Vishvesh J. / Electrochemical deburring of Al6082 using NaCl electrolyte : An exploratory study. Advances in Intelligent Systems and Computing. Springer Verlag, 2019. pp. 445-457 (Advances in Intelligent Systems and Computing).
@inbook{51ba1b1f216746c0a7f312da31ef996d,
title = "Electrochemical deburring of Al6082 using NaCl electrolyte: An exploratory study",
abstract = "Often burrs are termed as perennial thorns, real productivity killers and production engineer’s headache. These burrs are the thin ridges, projections, loose metal pieces that develop during production operation like turning, milling, drilling, sheet metal operations, etc. Workman injury, short circuits, and assembly problems were reported while handling parts with burrs during machining. In hydraulic and pneumatic systems burrs and metal pieces can alter the flow conditions, which may result into catastrophic failure. In the absence of standardized procedure and adequate standards for removal of burrs of various shapes, dimensions, and properties, electrochemical deburring (ECD) method is considered as an alternate method. In particular, deburring of internal geometry is more difficult, ECD has proved to be beneficial and inexpensive. Therefore, in automation and high-efficiency processes of deburring cross holes, development of ECD is considered to be of prime importance. The present research uses Sodium chloride (NaCl) as a neutral electrolyte for the deburring Al6082 specimen. The performance is evaluated by varying input parameters such as Current applied, concentration, current density, time, etc. Machining characteristics are analyzed and reported.",
author = "Satisha Prabhu and Abhishek Kumar and Badheka, {Vishvesh J.}",
year = "2019",
month = "1",
day = "1",
doi = "10.1007/978-981-13-1966-2_40",
language = "English",
series = "Advances in Intelligent Systems and Computing",
publisher = "Springer Verlag",
pages = "445--457",
booktitle = "Advances in Intelligent Systems and Computing",
address = "Germany",

}

Prabhu, S, Kumar, A & Badheka, VJ 2019, Electrochemical deburring of Al6082 using NaCl electrolyte: An exploratory study. in Advances in Intelligent Systems and Computing. Advances in Intelligent Systems and Computing, vol. 757, Springer Verlag, pp. 445-457. https://doi.org/10.1007/978-981-13-1966-2_40

Electrochemical deburring of Al6082 using NaCl electrolyte : An exploratory study. / Prabhu, Satisha; Kumar, Abhishek; Badheka, Vishvesh J.

Advances in Intelligent Systems and Computing. Springer Verlag, 2019. p. 445-457 (Advances in Intelligent Systems and Computing; Vol. 757).

Research output: Chapter in Book/Report/Conference proceedingChapter

TY - CHAP

T1 - Electrochemical deburring of Al6082 using NaCl electrolyte

T2 - An exploratory study

AU - Prabhu, Satisha

AU - Kumar, Abhishek

AU - Badheka, Vishvesh J.

PY - 2019/1/1

Y1 - 2019/1/1

N2 - Often burrs are termed as perennial thorns, real productivity killers and production engineer’s headache. These burrs are the thin ridges, projections, loose metal pieces that develop during production operation like turning, milling, drilling, sheet metal operations, etc. Workman injury, short circuits, and assembly problems were reported while handling parts with burrs during machining. In hydraulic and pneumatic systems burrs and metal pieces can alter the flow conditions, which may result into catastrophic failure. In the absence of standardized procedure and adequate standards for removal of burrs of various shapes, dimensions, and properties, electrochemical deburring (ECD) method is considered as an alternate method. In particular, deburring of internal geometry is more difficult, ECD has proved to be beneficial and inexpensive. Therefore, in automation and high-efficiency processes of deburring cross holes, development of ECD is considered to be of prime importance. The present research uses Sodium chloride (NaCl) as a neutral electrolyte for the deburring Al6082 specimen. The performance is evaluated by varying input parameters such as Current applied, concentration, current density, time, etc. Machining characteristics are analyzed and reported.

AB - Often burrs are termed as perennial thorns, real productivity killers and production engineer’s headache. These burrs are the thin ridges, projections, loose metal pieces that develop during production operation like turning, milling, drilling, sheet metal operations, etc. Workman injury, short circuits, and assembly problems were reported while handling parts with burrs during machining. In hydraulic and pneumatic systems burrs and metal pieces can alter the flow conditions, which may result into catastrophic failure. In the absence of standardized procedure and adequate standards for removal of burrs of various shapes, dimensions, and properties, electrochemical deburring (ECD) method is considered as an alternate method. In particular, deburring of internal geometry is more difficult, ECD has proved to be beneficial and inexpensive. Therefore, in automation and high-efficiency processes of deburring cross holes, development of ECD is considered to be of prime importance. The present research uses Sodium chloride (NaCl) as a neutral electrolyte for the deburring Al6082 specimen. The performance is evaluated by varying input parameters such as Current applied, concentration, current density, time, etc. Machining characteristics are analyzed and reported.

UR - http://www.scopus.com/inward/record.url?scp=85054328087&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=85054328087&partnerID=8YFLogxK

U2 - 10.1007/978-981-13-1966-2_40

DO - 10.1007/978-981-13-1966-2_40

M3 - Chapter

T3 - Advances in Intelligent Systems and Computing

SP - 445

EP - 457

BT - Advances in Intelligent Systems and Computing

PB - Springer Verlag

ER -

Prabhu S, Kumar A, Badheka VJ. Electrochemical deburring of Al6082 using NaCl electrolyte: An exploratory study. In Advances in Intelligent Systems and Computing. Springer Verlag. 2019. p. 445-457. (Advances in Intelligent Systems and Computing). https://doi.org/10.1007/978-981-13-1966-2_40