Total productive maintenance of a diesel power generating unit of a institution campus

Pradeep Kumar Shetty, L. Lewlyn R. Rodrigues

Research output: Chapter in Book/Report/Conference proceedingConference contribution

6 Citations (Scopus)

Abstract

Total Productive Maintenance (TPM) provides a comprehensive, life cycle approach, to equipment management that minimizes equipment failures, production defects and accidents. It involves everyone in the organization from top level management to production mechanics and production support groups to outside suppliers. The objective is to continuously improve the availability and prevent the degradation of equipment to achieve maximum effectiveness. These objectives require strong management support as well as continuous use of work teams and small group activities to achieve incremental improvements. TPM is not a radically new idea; it is simply the next step in the evolution of good maintenance practices. The case study was carried out to check for the Overall Equipment Efficiency (OEE) of Different diesel generator-sets in the one of the Institutions Power Houses. On the basis of collected data and we calculated OEE of the four power house. We find out Availability, Performance efficiency, Quality rate. By using this data we calculated OEE of the four power house and compared. a) In Power House 1 - Generator 1 has an OEE of 85.12%, Generator 2 has an OEE of 84.61 %, Generator 3 has an OEE of 84.44%, and Generator 4 has an OEE of 84.73%, b) In Power House 2 - Generator 1 has an OEE of 87.25%, Generator 2 has an OEE of 87.31 %, c) Power House 3- Generator has an OEE of 88.63%, d) Power House 4 - Generator has an OEE of 85.06 %, we have to achieve 90% OEE.

Original languageEnglish
Title of host publicationICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings
Pages68-71
Number of pages4
DOIs
Publication statusPublished - 29-11-2010
Event2010 International Conference on Mechanical and Electrical Technology, ICMET 2010 - Singapore, Singapore
Duration: 10-09-201012-09-2010

Conference

Conference2010 International Conference on Mechanical and Electrical Technology, ICMET 2010
CountrySingapore
CitySingapore
Period10-09-1012-09-10

Fingerprint

Availability
Life cycle
Accidents
Mechanics
Degradation
Defects

All Science Journal Classification (ASJC) codes

  • Electrical and Electronic Engineering
  • Mechanical Engineering

Cite this

Shetty, P. K., & Rodrigues, L. L. R. (2010). Total productive maintenance of a diesel power generating unit of a institution campus. In ICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings (pp. 68-71). [5598493] https://doi.org/10.1109/ICMET.2010.5598493
Shetty, Pradeep Kumar ; Rodrigues, L. Lewlyn R. / Total productive maintenance of a diesel power generating unit of a institution campus. ICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings. 2010. pp. 68-71
@inproceedings{e673787096f949d2bac5265ba21132cc,
title = "Total productive maintenance of a diesel power generating unit of a institution campus",
abstract = "Total Productive Maintenance (TPM) provides a comprehensive, life cycle approach, to equipment management that minimizes equipment failures, production defects and accidents. It involves everyone in the organization from top level management to production mechanics and production support groups to outside suppliers. The objective is to continuously improve the availability and prevent the degradation of equipment to achieve maximum effectiveness. These objectives require strong management support as well as continuous use of work teams and small group activities to achieve incremental improvements. TPM is not a radically new idea; it is simply the next step in the evolution of good maintenance practices. The case study was carried out to check for the Overall Equipment Efficiency (OEE) of Different diesel generator-sets in the one of the Institutions Power Houses. On the basis of collected data and we calculated OEE of the four power house. We find out Availability, Performance efficiency, Quality rate. By using this data we calculated OEE of the four power house and compared. a) In Power House 1 - Generator 1 has an OEE of 85.12{\%}, Generator 2 has an OEE of 84.61 {\%}, Generator 3 has an OEE of 84.44{\%}, and Generator 4 has an OEE of 84.73{\%}, b) In Power House 2 - Generator 1 has an OEE of 87.25{\%}, Generator 2 has an OEE of 87.31 {\%}, c) Power House 3- Generator has an OEE of 88.63{\%}, d) Power House 4 - Generator has an OEE of 85.06 {\%}, we have to achieve 90{\%} OEE.",
author = "Shetty, {Pradeep Kumar} and Rodrigues, {L. Lewlyn R.}",
year = "2010",
month = "11",
day = "29",
doi = "10.1109/ICMET.2010.5598493",
language = "English",
isbn = "9781424481019",
pages = "68--71",
booktitle = "ICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings",

}

Shetty, PK & Rodrigues, LLR 2010, Total productive maintenance of a diesel power generating unit of a institution campus. in ICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings., 5598493, pp. 68-71, 2010 International Conference on Mechanical and Electrical Technology, ICMET 2010, Singapore, Singapore, 10-09-10. https://doi.org/10.1109/ICMET.2010.5598493

Total productive maintenance of a diesel power generating unit of a institution campus. / Shetty, Pradeep Kumar; Rodrigues, L. Lewlyn R.

ICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings. 2010. p. 68-71 5598493.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

TY - GEN

T1 - Total productive maintenance of a diesel power generating unit of a institution campus

AU - Shetty, Pradeep Kumar

AU - Rodrigues, L. Lewlyn R.

PY - 2010/11/29

Y1 - 2010/11/29

N2 - Total Productive Maintenance (TPM) provides a comprehensive, life cycle approach, to equipment management that minimizes equipment failures, production defects and accidents. It involves everyone in the organization from top level management to production mechanics and production support groups to outside suppliers. The objective is to continuously improve the availability and prevent the degradation of equipment to achieve maximum effectiveness. These objectives require strong management support as well as continuous use of work teams and small group activities to achieve incremental improvements. TPM is not a radically new idea; it is simply the next step in the evolution of good maintenance practices. The case study was carried out to check for the Overall Equipment Efficiency (OEE) of Different diesel generator-sets in the one of the Institutions Power Houses. On the basis of collected data and we calculated OEE of the four power house. We find out Availability, Performance efficiency, Quality rate. By using this data we calculated OEE of the four power house and compared. a) In Power House 1 - Generator 1 has an OEE of 85.12%, Generator 2 has an OEE of 84.61 %, Generator 3 has an OEE of 84.44%, and Generator 4 has an OEE of 84.73%, b) In Power House 2 - Generator 1 has an OEE of 87.25%, Generator 2 has an OEE of 87.31 %, c) Power House 3- Generator has an OEE of 88.63%, d) Power House 4 - Generator has an OEE of 85.06 %, we have to achieve 90% OEE.

AB - Total Productive Maintenance (TPM) provides a comprehensive, life cycle approach, to equipment management that minimizes equipment failures, production defects and accidents. It involves everyone in the organization from top level management to production mechanics and production support groups to outside suppliers. The objective is to continuously improve the availability and prevent the degradation of equipment to achieve maximum effectiveness. These objectives require strong management support as well as continuous use of work teams and small group activities to achieve incremental improvements. TPM is not a radically new idea; it is simply the next step in the evolution of good maintenance practices. The case study was carried out to check for the Overall Equipment Efficiency (OEE) of Different diesel generator-sets in the one of the Institutions Power Houses. On the basis of collected data and we calculated OEE of the four power house. We find out Availability, Performance efficiency, Quality rate. By using this data we calculated OEE of the four power house and compared. a) In Power House 1 - Generator 1 has an OEE of 85.12%, Generator 2 has an OEE of 84.61 %, Generator 3 has an OEE of 84.44%, and Generator 4 has an OEE of 84.73%, b) In Power House 2 - Generator 1 has an OEE of 87.25%, Generator 2 has an OEE of 87.31 %, c) Power House 3- Generator has an OEE of 88.63%, d) Power House 4 - Generator has an OEE of 85.06 %, we have to achieve 90% OEE.

UR - http://www.scopus.com/inward/record.url?scp=78649294848&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=78649294848&partnerID=8YFLogxK

U2 - 10.1109/ICMET.2010.5598493

DO - 10.1109/ICMET.2010.5598493

M3 - Conference contribution

SN - 9781424481019

SP - 68

EP - 71

BT - ICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings

ER -

Shetty PK, Rodrigues LLR. Total productive maintenance of a diesel power generating unit of a institution campus. In ICMET 2010 - 2010 International Conference on Mechanical and Electrical Technology, Proceedings. 2010. p. 68-71. 5598493 https://doi.org/10.1109/ICMET.2010.5598493